Choosing the Right Metal Fabrication Process

19 May 2023
 Categories: Industrial & Manufacturing, Blog

If you require metal fabrication services for your commercial projects, it is crucial to understand the importance of selecting the right process. While it may seem that all metal fabrication processes are similar, this is not the case. Making an incorrect choice can lead to significant problems down the line. To ensure you make an informed choice, consider the following list, which provides guidance on choosing the most suitable metal fabrication method for each project.

Direct Metal Laser Sintering

For projects involving complex components or intricate geometric designs, direct metal laser sintering (DMLS) is the ideal metal fabrication process. Standard methods often fall short of providing the level of precision required for complex components. DMLS is capable of delivering the necessary attention to detail. Moreover, DMLS metal fabrication is highly advantageous when manufacturing aftermarket parts for legacy systems that are no longer in production.

Metal Binder Jetting

When working on projects that will encounter chemical, thermal, or mechanical stress, it is essential to choose a metal fabrication process that offers high abrasion resistance. Metal binder jetting is the preferred method in such cases. This process ensures maximum durability for metal components, making it suitable for projects exposed to harsh conditions. Additionally, metal binder jetting is effective for large-scale projects that cannot be accommodated by alternative metal fabrication methods.

CNC Machining

If your project involves components with custom finishes, CNC machining is a recommended option. CNC machining is versatile and compatible with a wide range of metal materials, including brass, carbon, aluminium and copper. It enables various custom finishes such as anodising, plating and powder-coating. If your project requires personalised finishing touches, consult with your metal fabricator about the benefits of CNC machining.

Sheet Metal Moulding and Pressing

For projects involving thin metal walls or hardware fabrication, sheet metal pressing and moulding is the ideal approach. This process guarantees precision and accuracy when creating hardware such as brackets, panel boxes or cases.


You should avoid underestimating the importance of selecting the right metal fabrication process for your project. By understanding the unique benefits and applications of different methods, you can ensure successful outcomes for your commercial endeavours. Consult with industrial contractors to gain further insight and assistance in selecting the optimal process for your metal fabrication needs. A contractor will be able to discuss the specific requirements of your project, so you can make a decision that achieves your desired results.

For more information, contact a sheet metal fabrication company.